Reticulated Polyester and Polyether Foams have 100% open cell structure and are made using thermal reticulation process. It can be cut to any thickness up to full bun height, die cut, waterjet cut and laminated to any substrate. Reticulated polyether foam has a much more open cell structure, meaning the material is more flexible, easily compressed, for moisture and air to more easily flow through them. With its homogeneous and uniform cell structure, a reticulated foam filter can be engineered for pressure drop and filtering efficiency by changing its pore size. Because its porousness and density can be manipulated, it offers a host of application options. Filson Reticulated Filter Foam Specification: Material: polyurethane foam on basis of polyether or polyester; Type: open-cell reticulated foam, reticulated carbon foam, 10-100 ppi reticulated foam, Color: black, blue, white, red Size: at your request; Shape: rectangular, square, or others to meet your demands PPI is an important characteristic that helps distinguish the different types of reticulated foam. At Frank Lowe, we manufacture reticulated polyurethane foam components for dust bag collectors, automotive air applications, air compressors, small engines, face masks, vacuum cleaners, electric equipment, industrial panels, and other applications. Abrasion Resistance Polyether offers remarkable impingement abrasion resistance that makes it the perfect solution for bumpers and curtains that may get hit head on. Its loose cell structureallowsfor moisture and air to more easily flow through them. Our polyether foams are available in a wide range of pore densities from 10 - 50ppi. Greatbridge Road, Romsey, Hampshire, This type of foam is commonly used in medical and sports applications as well as general, At Amcon Foam, we can help you choose the right PPI and thickness for your reticulated foam based on its use, and we have the design and fabrication expertise to help you shape it. The computer-generated WeairePhelan structure is the most recent. UFP Technologies' technical expertise will help guide you whenselecting the proper material for your component. Call today! At Frank Lowe, one of the most common types of polyether foams we provide is reticulated polyether. This open-cell foam is flexible with a uniform cell structure and is porous. Reticulated foam is made with a very unusual process of blowing the foam, literally setting an explosion to open the cells within a controlled combustion chamber. Lightweight Flexible Compressible Sound absorbing Vibration dampening Highly mildew-resistant High resistance to chemicals Low odor High tensile Available in a varying porosity Choose From Polyester and Polyether Foam We offer the two primary types of reticulated filter foam: FAQs Filtration: its open cell structure and resistance to mold make it a good use for filters and filtration products. Customizable Polyether can be customized with different additives to make the material more suitable for your application. 2023 UFP Technologies, Inc. In addition to a myriad of die cutting and fabrication services, we offer expert design assistance to help make sure you have the right material in the most suitable shape. Mouldings & Fabrications, Gaskets & Seals Additional applications and uses of polyether foams include: Polyether foam is manufactured by mixing a blowing agent, polyether polyols and a catalyst to create a foamy, free-rising froth that quickly solidifies within minutes. Polyester foam is a flexible, open-cell type of polyurethane foam that is porous and has a uniform cell structure. We can also cut reticulated foam to the desired thickness. Polyether FoamReticulated polyether urethane foams were developed for increased hydrostatic stability. Reticulated polyether urethane foams were developed for increased hydrostatic stability. We offer the following capabilities and services: Atlas Foam Products has the knowledge, expertise, experience, and technology to guide you to the best foam solution while meeting the needs of any project or product specification. Tear Resistance Polyether possesses a high resistance to tearing as well as high tensile properties. Reticulated polyether foam 2. However, our experienced team will get to understand your application and guide you to the best type (polyether vs polyester) and PPI of reticulated foam. The foam is 97% void making its skeletal structure ideal for trapping dust and particles. Reticulated Polyether Foams . In short, polyether reticulated foams are more flexible, affordable, and will perform better in wet environments in comparison to polyester foam. The thicker the foam, the less air or fluid that is allowed to flow through the foam. This includes cosmetic applicators, medical devices, windows, automobile sound absorption components, and air conditioning filtration devices. Silicone Rubber Products Dont know which additive or density will be ideal for your application? Reticulation literally means structured or arranged like a net, which iswhy reticulated foam has a net or lattice-like appearance. This method is ideal for polyester-based reticulated polyurethane foam. With an open cell structure and three dimensional skeletal strand structure. [5], Robert A. Volz is credited with discovering the first process for making reticulated polyurethane foam in 1956 while working for the Scott Paper Company. We even offer quick run prototyping to create test components, so you can confidently move forward in the manufacturing process. We're happy to answer your questions. Hose & Ducting Rubber sponge materials are manufactured in large blocks, so it is necessary to convert these blocks into usable end products. With over 50 years of experience, Atlas Foam Products is one of the top reticulated polyurethane foam suppliers in southern California. The open cell structure enables air and water to pass through the foam while trapping and collecting dust particles. Additional grades are available by request. Sponge & Foam Founded in 1976, Amcon is a premier fabricator of foam for industrial manufacturers. But not all reticulated foam is the same. The solid component of a reticulated foam may be an organic polymer like polyurethane, a ceramic or a metal. This makes the material more ideal for hydrostatic applicationsbecause of its ability to resist deterioration due to liquids and moisture. 0.125" x 38" x 46" Black 10 PPI Reticulated Polyurethane Foam Sheet, 0.25" x 38" x 46" Black 10 PPI Reticulated Polyurethane Foam Sheet, 0.5" x 38" x 46" Black 10 PPI Reticulated Polyurethane Foam Sheet, 0.75" x 38" x 46" Black 10 PPI Reticulated Polyurethane Foam Sheet, 1" x 38" x 46" Black 10 PPI Reticulated Polyurethane Foam Sheet, 0.125" x 52" x 66" Charcoal 20 PPI Reticulated Polyurethane Foam Sheet, 0.25" x 52" x 66" Charcoal 20 PPI Reticulated Polyurethane Foam Sheet, 0.5" x 52" x 66" Charcoal 20 PPI Reticulated Polyurethane Foam Sheet, 0.75" x 52" x 66" Charcoal 20 PPI Reticulated Polyurethane Foam Sheet, 1" x 52" x 66" Charcoal 20 PPI Reticulated Polyurethane Foam Sheet, 0.125" x 52" x 62" Charcoal 30 PPI Reticulated Polyurethane Foam Sheet, 0.25" x 52" x 62" Charcoal 30 PPI Reticulated Polyurethane Foam Sheet, 0.5" x 52" x 62" Charcoal 30 PPI Reticulated Polyurethane Foam Sheet, 0.75" x 52" x 62" Charcoal 30 PPI Reticulated Polyurethane Foam Sheet, 1" x 52" x 62" Charcoal 30 PPI Reticulated Polyurethane Foam Sheet, 0.125" x 39" x 51" Black 45 PPI Reticulated Polyurethane Foam Sheet, 0.25" x 39" x 51" Black 45 PPI Reticulated Polyurethane Foam Sheet, 0.5" x 39" x 51" Black 45 PPI Reticulated Polyurethane Foam Sheet, 0.75" x 39" x 51" Black 45 PPI Reticulated Polyurethane Foam Sheet, 1" x 39" x 51" Black 45 PPI Reticulated Polyurethane Foam Sheet, 0.125" x 38" x 52" Black 60 PPI Reticulated Polyurethane Foam Sheet, 0.25" x 38" x 52" Black 60 PPI Reticulated Polyurethane Foam Sheet, 0.5" x 38" x 52" Black 60 PPI Reticulated Polyurethane Foam Sheet, 0.75" x 38" x 52" Black 60 PPI Reticulated Polyurethane Foam Sheet, 1" x 38" x 52" Black 60 PPI Reticulated Polyurethane Foam Sheet, 0.125" x 38" x 52" Black 80 PPI Reticulated Polyurethane Foam Sheet, 0.25" x 38" x 52" Black 80 PPI Reticulated Polyurethane Foam Sheet, 0.5" x 38" x 52" Black 80 PPI Reticulated Polyurethane Foam Sheet, 0.75" x 38" x 52" Black 80 PPI Reticulated Polyurethane Foam Sheet, 1" x 38" x 52" Black 80 PPI Reticulated Polyurethane Foam Sheet, 0.125" x 38" x 52" White 100 PPI Reticulated Polyurethane Foam Sheet, 0.25" x 38" x 52" White 100 PPI Reticulated Polyurethane Foam Sheet, 0.5" x 38" x 52" White 100 PPI Reticulated Polyurethane Foam Sheet, 0.75" x 38" x 52" White 100 PPI Reticulated Polyurethane Foam Sheet, 1" x 38" x 52" White 100 PPI Reticulated Polyurethane Foam Sheet, Reticulated - cell walls are removed to increase the porosity of the foam, The porosity of foam listed in PPI (Pores Per Inch), 20 & 30 PPI are ether-based, all others are ester-based for filters only. It has an evenly spaced cell structure with a high proportion of closed cells or windows that reflect light. You can choose to have your polyether foam material supplied in different forms, such as die cut on a roll, kiss cut, etc. Thus, closed-cell foam is either filled with a combustible gas like hydrogen and ignited under controlled conditions, or it is exposed to a sodium hydroxide solution to chemically degrade the foam, which will remove cell windows whilst sparing the edges. A description of the structure of reticulated foams is still being developed. Typical Applications: General filtering applications. In a reticulated foam only the lineal boundaries where the bubbles meet (Plateau borders) remain. Polyether foam is manufactured by mixing a blowing agent, polyether polyols and a catalyst to create a foamy, free-rising froth that quickly solidifies within minutes. To learn about the differencesbetween thesetwo methods check out our blog post here. We use cutting-edge technology at our manufacturing facilities to cut, eticulated foam into sheets, rolls, or one-of a-kind, 2023 American Converters, Inc. | All Rights Reserved |, Reticulated Foam: The Properties, Benefits and Applications. Flexibility Polyether is able to bend substantially without breaking and can be easily modified. Typically resistance to compression is decreased while tensile properties like elongation and resistance to tearing are increased. Reticulated polyester foam, arranged in a uniform structure. Our dedicated team can work directly with you every step of the way. Because of its unique characteristics, it is often used for air, liquid and sound filters. The RET-20, 20 ppi 1.5lb/ft3 reticulated polyether foam uses thermal reticulation (zapped) process to remove cell membranes, which reinforces and strengthens the foams walls. Give us a call at 818-837-3626 or fill out the form to send a message to one of our Foam Experts. Contact our team for details about the availability of our Reticulated Polyurethane Foam. Our polyether urethane offers excellent compression recovery and cost effective filtering. It is designed to perform several different applications such as air filtration . Whether you need cosmetic applicators, air and liquid filtration, filters for dust particles, or any other application, Frank Lowe will Get You What You Need When You Need It. It is designed to perform several different applications such as air filtration, water purification, and sound absorption. If your application calls for exposure to high humidity, or even act as a moisture filter/baffle, the polyether foam will be a better choice of material. It's typically used to make products that are involved in filtration, sound absorption, fluid management, wiping and padding. We use cutting-edge technology at our manufacturing facilities to cutreticulated foam into sheets, rolls, or one-of a-kindshapes for specific products or evenbrand-newprototypes. In either case, some of the common applications of reticulated foam with a closed-cell structure include: At Frank Lowe, we offer a full range of different polyurethane reticulated foams with PPIs spanning from as low as 4 up to 100. A purchase order or other authorization is sufficient for repeat orders. As a top reticulated polyurethane foam supplier in southern California, Atlas Foam offers reticulated polyester foam in a range of pores per inch (PPI).
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